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Tilapia brood stock
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    Process-Package (Manual of Operation)

The Process-Package is APTís operating manual of all production steps. The following is a general list of items included. The Process-Package is prepared for the specific requirements of each project. It includes all, or some of the following items:

BASIS OF DESIGN

Production capacity of all ponds and water surface area

Production strategy
Production schedule
Output yield distribution

REQUIRED BASIC INPUTS: WATER AND ENERGY

Water requirements, schedules and quality for all production steps

Electricity required for all production steps

REQUIRED BASIC MATERIALS

Feed: types of feed required, formulations, feeding tables, methods of transportation, storage and application

Drugs and chemicals: specifications, amounts and distribution

BROODSTOCK

Number of male and female brood stock required

Maintenance of brood stock

HATCHERY

Description of the function and system

Spawning schedule
Preparation of the spawning ponds
Stocking procedures
Feeding strategies and procedures
Water management and pond ecology
Transfer of brood stock
Harvest, maintenance and counting of fry
Storage of excess fry
Pond preparation for re-stocking
Disease prevention and treatment

NURSERY

Description of the function and system

Preparation of the pond
Stocking of fry
Feeding strategies and procedures
Water management and pond ecology
Sampling procedure and analysis
Harvesting and size sorting procedure
Fingerlings transfers
Disease prevention and treatment

GROWOUT

Description of the function and system

Preparation of the ponds
Stocking procedures
Feeding strategies and procedures
Water management and pond ecology
Sampling procedure and analysis
Size sorting procedures
Testing for off-flavor
Harvesting and selective harvesting
Transfer of fish to processing plant

WORK FORCE ORGANIZATION
Description of tasks and job allocation

FEED

Formulation based on local ingredients

Particle structure: palletizing versus extrusion
Storage methods and facilities
Spoilage prevention
Distribution alternatives

DISEASE CONTROL

Description of typical syndromes

Identification
Prevention procedures
Treatment procedures

PRODUCT PROCESSING

Detailed operating manuals for product processing, packaging and preparation for marketing are provided with the supply of the processing plant. HACCP plan included.


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